Course detail
Technology of Welding
FSI-ETV Acad. year: 2021/2022 Winter semester
The course deals with the following topics: Theoretical basis of welding – producing a weld joint. Description and theory of methods of fusion welding – flame welding, electric arc welding, plasma, electron beam and laser welding. Description and theory of methods of pressure welding – resistance welding, friction welding, diffusion welding, ultrasonic welding, cold pressure welding, explosive welding. Filler materials and welding devices. Weldability of materials. Producing a soldered and stickong joint. Thermal cutting. Basic knowlage destructive (DT) and non-destructive (NDT) welds testing.
Language of instruction
Czech
Number of ECTS credits
6
Supervisor
Department
Learning outcomes of the course unit
The students will be made familiar with all types of modern welding technologies. They will be able to apply these technologies to the machine construction manufacturing and steel constructions. They will be able to use an independent creative attitude to the elaboration of welding procedure.
Prerequisites
Basic knowledge of science of material, body mechanics and physics.
Planned learning activities and teaching methods
The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work.
Assesment methods and criteria linked to learning outcomes
The examination has a written and an oral part, and the final classification will be in accordance with the Rules for Studies and Examinations. Course-unit credit requirements: participation in the exercises, delivery of assigned papers.
It is classificated to the ECTS grading scale
Aims
The main objective of the course is to provide students with the theoretical foundations of welding technologies. Students will acquire knowledge necessary for a creative and complex solution of industrial applications.
Specification of controlled education, way of implementation and compensation for absences
Attendance in lectures is recommended. Attendance at seminars is compulsory. Absence may be compensated for by the agreement with the teacher who can set a special programme to be worked out.
The study programmes with the given course
Programme B3S-P: Engineering, Bachelor's
branch B-STG: Manufacturing Technology, compulsory
Type of course unit
Lecture
39 hours, optionally
Teacher / Lecturer
Syllabus
1) Producing a weld joint, terms and definitions.
2) Classification of welding methods, standards, welding positions.
3) Flame welding, aluminothermic welding.
4) Electric arc, power supply, manual metal-arc welding.
5) TIG and MIG/MAG welding.
6) FCAW welding and submerged arc. welding.
7) Plasma arc welding a electron beam welding.
8) Laser beam welding.
9) Resistance welding and friction welding.
10) Diffusion welding and ultrasonic welding.
11) Pressure welding and explosive welding.
12) Weldability of materials.
13) Brazing and bonding. Thermal cutting.
14) DT a NDT welds testing
Laboratory exercise
26 hours, compulsory
Teacher / Lecturer
Syllabus
1) Binary diagrams and their applications in welding.
2) Calculation of temperature field.
3) Electric arc.
4) Powered properties of covered electrodes.
5) Determination of V-A characteristic of power supply.
6) Calculation MIG/MAG technology.
7) Demonstration of MIG/MAG technology in a welding shop.
8) Elaboration of a welding procedure specification – WPS.
9) Calculation – plasma and electron beam welding.
10) Calculation – laser beam welding.
11) Excursion to a workplace using laser devices.
12) Weldability – C-Mn steels and high alloy steels .
13) Course-unit credit awarding