Course detail

Special Technology of Forming Metals

FSI-HST Acad. year: 2022/2023 Winter semester

Special and unconvencional methods of sheet metal forming, forging resp bulk forming. Processes analysis, infuence of forming conditions and parameters, forming limits with respect of defects and forces. Technological sketches of methods. Applications.

Language of instruction

Czech

Number of ECTS credits

5

Supervisor

doc. Ing. Zdeněk Lidmila, CSc.

Department

Institute of Manufacturing Technology

Learning outcomes of the course unit

The students will acquire knowledge of conventional as well as unconventional types of technologies, and will be able to apply these technologies for particular cases of forming.

Prerequisites

The basic knowledge of the manufacturing technology and theory of the forming process.

Planned learning activities and teaching methods

The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work.

Assesment methods and criteria linked to learning outcomes

Course – unit credit requirements: participation in the exercises, delivery of assigned papers.
The examination consists of written and oral part. The final classification will be in accordance with ECTS grading scale.

Aims

The aim of the course is to familiarise students with the use of special forming methods in broad terms.

Specification of controlled education, way of implementation and compensation for absences

The attendance in lectures is recommended. The attendance in exercises is compulsory. The attendance to the seminar is regularly checked and the participation in the lesson is recorded. The missed lesson is possible to replace with another study group in the same week. In case, that the lesson does not possible to replace, the student will elaborate the complemental task.

The study programmes with the given course

Programme N-STG-P: Manufacturing Technology, Master's
specialization MTS: Modern Technologies of Lighting Systems, compulsory

Programme N-STG-P: Manufacturing Technology, Master's
specialization STG: Manufacturing Technology, compulsory

Programme N-STG-P: Manufacturing Technology, Master's
specialization STM: Manufacturing Technology and Management in Industry, compulsory

Type of course unit

 

Lecture

26 hours, optionally

Teacher / Lecturer

Ing. Eva Peterková, Ph.D.

Syllabus


  1. Formability and forming limit diagrams in the solid forming

  2. Formability and forming limit diagrams in the sheet metal forming

  3. Determination of deformations on the components surface (ARGUS, ARAMIS)

  4. Stretch forming of sheet panels and profiles (bending with tension force)

  5. Bulge forming processes (rigid, elastic, fluid tooling)

  6. Power spinning processes (cold and hot forming)

  7. High energy rate forming processes

  8. Tube bending process

  9. Modification of tube ends by forming

  10. Flanging technology

  11. Precission and orbital forging

  12. Isothermical forging

  13. Superplastic forming

Laboratory exercise

26 hours, compulsory

Teacher / Lecturer

Ing. Eva Peterková, Ph.D.
Ing. Jan Řiháček, Ph.D.

Syllabus


  1. Selected terms from the forming theory

  2. The limit curves of the forming limit diagrams

  3. Determination of deformations on the components surface (ARGUS, ARAMIS)

  4. Sheet bending with tensile force

  5. Radial expanding

  6. Power spinning of cylindrical parts

  7. Power spinning of conical and spherical parts

  8. High energy rate forming

  9. Bending of tubes

  10. Flanging of holes

  11. Precission forging I

  12. Precission forging II

  13. Superplastic forming