Course detail

Technology of Forming

FSI-CTT Acad. year: 2022/2023 Winter semester

A comprehensive overview of basic manufacturing technologies in cold and hot forming area. It contains physical and metallurgical fundamentals of mentioned technologies. Basis chapters are laws of plastic deformation, production methods of metallurgical raw products and forming technologies used in mechanical engineering – sheet metal forming and bulk forming (blanking, bending, drawing, extrusion, hammer forging and die forging).

Language of instruction

Czech

Number of ECTS credits

5

Supervisor

Ing. Kamil Podaný, Ph.D.

Department

Institute of Manufacturing Technology

Learning outcomes of the course unit

The lectures and seminars will enable students to acquire knowledge of all kinds of so-called conventional and unconventional technologies, which are used in engineering plants for processing of sheets, pipes and profiles with using the sheet metal forming and solid forming carried out under cold and hot. They will get acquainted with the calculate methodology of the energo-power parameters and other important parameters of the forming processes, too.

Prerequisites

The basic knowledge of the manufacturing technology, of the used manufacturing machines and equipments and of the knowledge of the manufacture mechanization. Appropriate knowledge of the technological courses II. year of study.

Planned learning activities and teaching methods

The course is taught through lectures which are focused on basic principles and theories of the individual sectors. The teaching is completed by practical laboratory exercises.

Assesment methods and criteria linked to learning outcomes

The course-unit credits award is based on attendance at seminars, correct elaboration of computational assignment and active participation in its processing.
The final exam will be composed of written and oral part. It is classificated to the ECTS grading scale.

Aims

The aim of the course is to acquaint students with the technologies of the metallurgical production and the modern technology (conventional and unconventional), which refine and supplement of the basic technologies.

Specification of controlled education, way of implementation and compensation for absences

Attendance in lectures is recommended.
Attendance in exercises is compulsory. The attendance to the seminar is regularly checked and the participation in the lesson is recorded. The missed lesson is possible to replace with another study group in the same week. In case, that the lesson does not possible to replace, the student will elaborate the complemental task.

The study programmes with the given course

Programme B-STR-P: Engineering, Bachelor's
specialization STG: Manufacturing Technology, compulsory

Type of course unit

 

Lecture

26 hours, optionally

Teacher / Lecturer

Ing. Kamil Podaný, Ph.D.

Syllabus


  1. Plastic behaviour of metals

  2. Forming limit diagrams, material models

  3. Principles of the manufacturing method of the semiproduct producing in metal industry – sheet metals, profiles and pipes

  4. Blanking technology – process principles and parameters, forming tools and machines

  5. Fine blanking technology – process principles and parameters, forming tools and machines

  6. Bending technology – process principles, parameters, forming tools and machines

  7. Rolling technology – process principles, parameters, forming tools and machines

  8. Deep drawing and metal spinning technology – process principles, parameters, forming tools and machines

  9. Extrusion technology – process principles, parameters, forming tools and machines

  10. Forging technology – process principles, parameters, forming tools and machines

  11. Flexible tools forming – process principles, parameters, forming tools and machines

  12. Unconventional methods of forming – process principles, parameters, forming tools and machines

  13. Revision of subject matter, overview of questions for the exam

Laboratory exercise

39 hours, compulsory

Teacher / Lecturer

Ing. Kamil Podaný, Ph.D.

Syllabus


  1. Technological parameters of upsetting and extruding of steel

  2. Design of manufacturing process of simple component – gear – using die forging hammer – part 1.

  3. Design of manufacturing process of simple component – gear – using die forging hammer – part 2.

  4. Design of manufacturing process of complex part – connecting rods – using die forging

  5. Design of manufacturing process of component using blanking technology

  6. Design of manufacturing process of component using bending and fine blanking technology

  7. Energo-power parameters during roll bending and calculations of springback

  8. Design of manufacturing process of component using deep drawing technology

  9. Calculation of energo-power parameters at forming by elastomers

  10. Linear approximation of stress-strain curve

  11. Forming limit diagrams and their importance in practice

  12. Utilization of plasticity conditions for design of manufacturing process of pressure vessel

  13. Correction of elaborates and course-unit credits