Course detail

Aircraft Manufacture

FSI-OT1-A Acad. year: 2023/2024 Summer semester

The course Aircraft Manufacture acquaints students with basic methods and technology procedures applied in aircraft manufacturing. Riveting, welding, soldering, brazing and adhesive boning technologies are educated. Airframe component casting, machining, machinability of aircraft materials, canopy glazing and additive manufacturing technology are also discussed. Students learn aircraft component surface treatment, manufacture management, airframe assembling and repair technology of metal and composite structures.

 

Language of instruction

English

Number of ECTS credits

5

Supervisor

doc. Ing. Jaroslav Juračka, Ph.D.

Department

Institute of Aerospace Engineering

Entry knowledge

Basic knowledge of a structure, phase transformations and properties of metal structural materials. Basic technological principles and methods of materials processing – welding, brazing, casting, machining.

Rules for evaluation and completion of the course

Condition for granting the credit is 90% attendance at seminars. It is also necessary to submit completed and sophisticated computational exercises. Obtaining the credit is a condition for admission to the exam. The exam is written.
Attendance at seminars is compulsory. In the case of legitimate absence, students are required to work out an alternative individual assignment. Continuous checking is done during seminars.

Aims

The objective of the course Aircraft Manufacture I is to inform of aircraft manufacture specific attributes and methods and procedures, which are necessary for design specialists.

Students acquire the knowledge necessary for evaluation of technological methods, design from technology point of view and for technology planning of component joining, casting, machining, canopy glazing, surface treatment and airframe component assembling.

The study programmes with the given course

Programme N-AST-A: Aerospace Technology, Master's, compulsory

Type of course unit

 

Lecture

26 hours, optionally

Teacher / Lecturer

Ing. Václav Kaňa, Ph.D.
Ing. Tomáš Katrňák
Ing. Marek Slováček, Ph.D.
doc. Ing. Jan Zouhar, Ph.D.

Syllabus

1. Introduction to aircraft manufacturing, technology of component joining
2. Riveting in aircraft manufacture
3. Adhesive joints of aircraft structures
4. Welding and soldering of aircraft structures
5. Welding technology, material weldability
6. Mechanical, chemical and electrochemical surface treatments
7. Machinability and machining of structural aircraft parts
8. Nonconvention machining methods, chemical milling
9. Additive technologies in aircraft manufacture
10. Metallurgy of aircraft materials and casting technology
11. Canopy glazing and organic glass manufacturing
12. Assembly and attachment of airframe components
13. Repair technology of metal and composite structures


Laboratory exercise

2 hours, compulsory

Teacher / Lecturer

Ing. Tomáš Katrňák

Syllabus

5. Process of riveting and welding
8. Process of airframe structural component machining

Exercise

11 hours, compulsory

Teacher / Lecturer

Ing. Václav Kaňa, Ph.D.
Ing. Tomáš Katrňák
Ing. Marek Slováček, Ph.D.
doc. Ing. Jan Zouhar, Ph.D.

Syllabus


  1. Technology of aircraft structure joining

  2. Rivet joint design

  3. Adhesive joint design and evaluation of characteristics.

  4. Steel weldability evaluation and resistance spot welding of aluminum alloy

  5. Laboratory exercise

  6. Surface treatments and anodization technology process

  7. Machinability of aircraft structural materials

  8. Laboratory exercises

  9. Additive technologies in aircraft manufacture

  10. Casting technology and casting defect reduction

  11. Technology process of assembling and attachment of aircraft structures

  12. Assembling and attachment of aircraft structures

  13. Repair technology of metal and composite structures